{"id":94266,"date":"2025-09-07T19:42:26","date_gmt":"2025-09-07T19:42:26","guid":{"rendered":"https:\/\/www.circularinventory.eu\/admin\/?p=94266"},"modified":"2025-11-02T21:39:52","modified_gmt":"2025-11-02T21:39:52","slug":"digitalization-and-format-adjustment-reduce-material-consumption","status":"publish","type":"post","link":"https:\/\/www.circularinventory.eu\/admin\/digitalization-and-format-adjustment-reduce-material-consumption","title":{"rendered":"Digitalization and Format Adjustment Reduce Material Consumption"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"94266\" class=\"elementor elementor-94266\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-96dfcc8 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"96dfcc8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-0d2daab e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"0d2daab\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3f56d8c cea-align-left elementor-widget elementor-widget-ceasectiontitle\" data-id=\"3f56d8c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"ceasectiontitle.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"section-title-wrapper\"><div class=\"title-wrap\"><h2 class=\"section-title none\" data-animation=\"none\">Digitalization and Format Adjustment Reduce Material Consumption<\/h2><\/div><!-- .title-wrap --><div class=\"section-description\"><\/div><!-- .section-description --><\/div><!-- .section-title-wrapper -->\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-549209c elementor-widget elementor-widget-heading\" data-id=\"549209c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Summary:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fa6af5c elementor-widget elementor-widget-text-editor\" data-id=\"fa6af5c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>ZaBaG optimized sheet metal usage and digitized order processing, reducing material waste and enhancing production efficiency<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-610e95e e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"610e95e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-60cc8f6 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"60cc8f6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-0c67b5c e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"0c67b5c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-e21b64b e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"e21b64b\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b0c57c7 elementor-widget elementor-widget-heading\" data-id=\"b0c57c7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Main description:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7354f73 elementor-widget elementor-widget-text-editor\" data-id=\"7354f73\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>ZaBaG Zargen- und Elementebau GmbH, founded in 1977 and located in Warstein-Belecke, Germany, is a medium-sized enterprise with 47 employees. The company specializes in manufacturing steel and stainless steel frames, offering both standard and custom solutions that meet stringent requirements for sound, smoke, fire, and burglary protection.\u00a0<\/p><p>The company identified inefficiencies in its production processes, particularly in the formatting and bending of sheet metal, leading to material waste. Additionally, manual order entry processes resulted in data transfer errors, and the absence of real-time order status tracking hindered effective production monitoring. These issues, compounded by frequent customer change requests, negatively impacted productivity and material efficiency.\u200b<\/p><p>To address these challenges, ZaBaG collaborated with the Effizienz-Agentur NRW and utilized the PIUS-Check to analyze resource consumption across individual processes. The analysis revealed significant potential for improving material, process, and energy efficiency.\u00a0<\/p><p>Key measures implemented included:\u00a0<\/p><ul><li aria-level=\"1\"><b>Format Optimization:<\/b> By analyzing product frequencies, ZaBaG adjusted and reduced standard sheet metal formats, significantly decreasing specific sheet metal waste.\u200b<\/li><li aria-level=\"1\"><b>Digitalization of Order Processing:<\/b> The company transitioned to an ERP-supported order processing system, enabling single data entry and intelligent configuration of frames directly into production documents. This eliminated transfer errors and allowed for real-time monitoring of order and schedule changes, enhancing responsiveness and efficiency.\u200b<\/li><\/ul><p>These initiatives led to substantial improvements in resource utilization and operational efficiency.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7219e88 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"7219e88\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-7c30cd7 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"7c30cd7\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-cdf1f02 elementor-widget elementor-widget-heading\" data-id=\"cdf1f02\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Resources needed:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0bc4cf4 elementor-widget elementor-widget-text-editor\" data-id=\"0bc4cf4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Technical:<\/strong> Implementation of a modern ERP system, development of intelligent frame configuration tools, and analysis tools for product frequency and sheet metal format optimization.\u200b<\/p><p><strong>Financial:<\/strong> ZaBaG invested in software, hardware, and the implementation of the solution. The resource efficiency consulting was partially funded as part of the &#8220;Resource Efficiency&#8221; consulting program of the North Rhine-Westphalia Ministry of the Environment.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d78cb7a e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"d78cb7a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-48c30d5 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"48c30d5\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3f08149 elementor-widget elementor-widget-heading\" data-id=\"3f08149\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Environmental benefits:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cf6948c elementor-widget elementor-widget-text-editor\" data-id=\"cf6948c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Reduction of steel consumption by approximately 130 tons per year.\u200b<br \/>Energy savings of about 72,000 kWh annually.\u200b<br \/>Decrease in CO\u2082 emissions by approximately 319 tons per year<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1355b1e e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"1355b1e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-38b2f28 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"38b2f28\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1bdb2d7 elementor-widget elementor-widget-heading\" data-id=\"1bdb2d7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Economic benefits:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-872c101 elementor-widget elementor-widget-text-editor\" data-id=\"872c101\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Annual cost savings of around \u20ac129,000 due to reduced material waste and improved process efficiency.\u200b<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ec54851 e-con-full e-flex text-reveal-no e-con e-parent\" data-id=\"ec54851\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-17e8b92 elementor-widget__width-initial elementor-widget elementor-widget-heading\" data-id=\"17e8b92\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Related content you may also find interesting<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3a50983 elementor-grid-3 elementor-grid-tablet-2 elementor-grid-mobile-1 elementor-posts--thumbnail-top elementor-card-shadow-yes elementor-posts__hover-gradient 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href=\"https:\/\/www.circularinventory.eu\/admin\/curiost-circular-economy-as-a-development-opportunity-for-local-and-regional-resilience\" >\n\t\t\t\tCURIOST \u2013 Circular Economy as a Development Opportunity for Local and Regional Resilience\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\n\t\t<a class=\"elementor-post__read-more\" href=\"https:\/\/www.circularinventory.eu\/admin\/curiost-circular-economy-as-a-development-opportunity-for-local-and-regional-resilience\" aria-label=\"Read more about CURIOST \u2013 Circular Economy as a Development Opportunity for Local and Regional Resilience\" tabindex=\"-1\" >\n\t\t\tRead More \u00bb\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<article class=\"elementor-post elementor-grid-item post-94338 post type-post status-publish format-standard has-post-thumbnail hentry category-croatia category-glass category-recycle category-reduce category-reuse\" role=\"listitem\">\n\t\t\t<div class=\"elementor-post__card\">\n\t\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/www.circularinventory.eu\/admin\/circular-glass-packaging-production-at-vetropack-straza-d-d\" tabindex=\"-1\" ><div class=\"elementor-post__thumbnail\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"456\" src=\"https:\/\/www.circularinventory.eu\/admin\/wp-content\/uploads\/2025\/09\/obrazok-25-768x456.jpg\" class=\"attachment-medium size-medium wp-image-94339\" alt=\"\" srcset=\"https:\/\/www.circularinventory.eu\/admin\/wp-content\/uploads\/2025\/09\/obrazok-25-768x456.jpg 768w, https:\/\/www.circularinventory.eu\/admin\/wp-content\/uploads\/2025\/09\/obrazok-25-1170x694.jpg 1170w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/div><\/a>\n\t\t\t\t<div class=\"elementor-post__text\">\n\t\t\t\t<h3 class=\"elementor-post__title\">\n\t\t\t<a href=\"https:\/\/www.circularinventory.eu\/admin\/circular-glass-packaging-production-at-vetropack-straza-d-d\" >\n\t\t\t\tCircular Glass Packaging Production at Vetropack Stra\u017ea d.d.\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\n\t\t<a class=\"elementor-post__read-more\" href=\"https:\/\/www.circularinventory.eu\/admin\/circular-glass-packaging-production-at-vetropack-straza-d-d\" aria-label=\"Read more about Circular Glass Packaging Production at Vetropack Stra\u017ea d.d.\" tabindex=\"-1\" >\n\t\t\tRead More \u00bb\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\t\t\t<span class=\"e-load-more-spinner\">\n\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-spinner\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M304 48c0 26.51-21.49 48-48 48s-48-21.49-48-48 21.49-48 48-48 48 21.49 48 48zm-48 368c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.49-48-48-48zm208-208c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.49-48-48-48zM96 256c0-26.51-21.49-48-48-48S0 229.49 0 256s21.49 48 48 48 48-21.49 48-48zm12.922 99.078c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 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material waste and enhancing production 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