{"id":94350,"date":"2025-09-07T21:28:49","date_gmt":"2025-09-07T21:28:49","guid":{"rendered":"https:\/\/www.circularinventory.eu\/admin\/?p=94350"},"modified":"2025-11-02T19:53:46","modified_gmt":"2025-11-02T19:53:46","slug":"reducing-solvent-emissions-and-waste-through-eco-friendly-recovery-in-flexographic-plate-production","status":"publish","type":"post","link":"https:\/\/www.circularinventory.eu\/admin\/reducing-solvent-emissions-and-waste-through-eco-friendly-recovery-in-flexographic-plate-production","title":{"rendered":"Reducing solvent emissions and waste through eco-friendly recovery in flexographic plate production"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"94350\" class=\"elementor elementor-94350\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b959bb6 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"b959bb6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-ff06638 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"ff06638\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-91cbb9d cea-align-left elementor-widget elementor-widget-ceasectiontitle\" data-id=\"91cbb9d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"ceasectiontitle.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"section-title-wrapper\"><div class=\"title-wrap\"><h2 class=\"section-title none\" data-animation=\"none\">Reducing solvent emissions and waste through eco-friendly recovery in flexographic plate production<\/h2><\/div><!-- .title-wrap --><div class=\"section-description\"><\/div><!-- .section-description --><\/div><!-- .section-title-wrapper -->\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4ca8744 elementor-widget elementor-widget-heading\" data-id=\"4ca8744\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Summary:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a97e816 elementor-widget elementor-widget-text-editor\" data-id=\"a97e816\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>PolimerPro cut solvent emissions by 40% and oil waste by 50% with eco-solvent FS90i and an oil-free distillation system.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1898693 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"1898693\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-fa86b58 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"fa86b58\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-39095d9 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"39095d9\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-01a8c45 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"01a8c45\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-04129c8 elementor-widget elementor-widget-heading\" data-id=\"04129c8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Main description:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dc1f2ad elementor-widget elementor-widget-text-editor\" data-id=\"dc1f2ad\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>PolimerPro is a small Polish family company that has been operating for over 20 years in the field of flexographic printing form production. The company specializes in manufacturing high-quality photopolymer plates used primarily in the packaging industry. Its current manufacturing process involves the exposure, washing, drying, and finishing of flexographic printing plates.<\/p><p>Over time, the company identified a critical environmental and operational challenge in its use of traditional solvents\u2014specifically, white spirit \u2014during the washing stage of plate processing. The process generated significant quantities of hazardous waste and involved the use of oil in the distillation equipment, resulting in additional waste streams and high operational costs.<\/p><p>To address these issues, the company carried out an internal assessment as part of a broader review of environmental performance and employee safety. The problem identification process included evaluating solvent consumption, waste generation, and equipment efficiency. It revealed opportunities for optimization in both solvent usage and the energy intensity of the process.<\/p><p>PolimerPro found its solution by exploring environmentally-friendly alternatives available in Western European markets and consulting with technology providers. The company ultimately implemented a twofold solution:<\/p><ul><li aria-level=\"1\">Replacement of traditional solvent with FS90i \u2013 a modern, environmentally safer solvent that significantly reduces emissions and the environmental footprint of the production process.<\/li><li aria-level=\"1\">Installation of an oil-free distillation unit \u2013 this system enables the recovery and reuse of solvents without the need for oil-based heating, reducing hazardous waste and maintenance requirements.<\/li><\/ul><p>The combined solution resulted in a 40% reduction in solvent emissions and a 50% reduction in oil waste from the distillation system. This not only improved the company\u2019s environmental performance but also enhanced worker safety, lowered operational costs, and increased process reliability.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-28a790a e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"28a790a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-1b65769 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"1b65769\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-84d0ef0 elementor-widget elementor-widget-heading\" data-id=\"84d0ef0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Resources needed:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-16ccb5b elementor-widget elementor-widget-text-editor\" data-id=\"16ccb5b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li aria-level=\"1\">Eco-solvent (FS90i): A modern solvent with a lower environmental impact than traditional options, requiring sourcing and testing to ensure compatibility with existing processes.<\/li><li aria-level=\"1\">Oil-free distillation unit: Investment in specialized equipment for solvent recovery, designed to operate without oil, reducing waste and energy consumption.<\/li><li aria-level=\"1\">Infrastructure adjustments: Modifications to existing production lines to integrate the new solvent and distillation unit, ensuring seamless workflow integration.<\/li><li aria-level=\"1\">Initial investment: Funding for purchasing the eco-solvent FS90i and the oil-free distillation unit, along with necessary infrastructure adjustments.<\/li><li aria-level=\"1\">Environmental compliance costs: Investments to meet any legal or certification requirements for emissions and waste reduction in line with circular economy principles.<\/li><li aria-level=\"1\">Project team: A team responsible for overseeing the project\u2019s implementation, including staff with expertise in production processes, environmental sustainability, and equipment management.<\/li><li aria-level=\"1\">Training: Workers and management need training on how to use the new eco-solvent and distillation equipment, as well as on the new processes for solvent recovery and reuse.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-314d47d e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"314d47d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-024d61e e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"024d61e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-be63aed elementor-widget elementor-widget-heading\" data-id=\"be63aed\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Environmental benefits:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-48c9f12 elementor-widget elementor-widget-text-editor\" data-id=\"48c9f12\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li aria-level=\"1\">Reduction in solvent emissions: The company has reduced solvent emissions by 40% compared to traditional solutions, minimizing harmful air pollutants and contributing to cleaner air quality.<\/li><li aria-level=\"1\">Decreased hazardous waste: The new oil-free distillation system reduces the consumption of hazardous waste materials. Previously, the company produced 1 ton of used oil annually; with the new system, oil waste has been cut by 50%.<\/li><li aria-level=\"1\">Lower CO2 emissions: Reduction of CO2 emissions by 38.25 tons annually.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ed1b264 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"ed1b264\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-7c8011f e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"7c8011f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-32deca6 elementor-widget elementor-widget-heading\" data-id=\"32deca6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Economic benefits:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bfa64bc elementor-widget elementor-widget-text-editor\" data-id=\"bfa64bc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li aria-level=\"1\">Cost savings on solvents: By switching to the eco-solvent FS90i, PolimerPro has reduced solvent emissions by 40%. This reduction lowers the company\u2019s need for frequent solvent purchases, leading to direct cost savings.<\/li><li aria-level=\"1\">Reduction in waste management costs: With a 50% reduction in oil waste production, the company cuts costs related to waste disposal, treatment, and compliance with hazardous waste regulations, resulting in significant long-term savings.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-29ed711 e-con-full e-flex text-reveal-no e-con e-parent\" data-id=\"29ed711\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0e90ba7 elementor-widget__width-initial elementor-widget elementor-widget-heading\" data-id=\"0e90ba7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 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href=\"https:\/\/www.circularinventory.eu\/admin\/curiost-circular-economy-as-a-development-opportunity-for-local-and-regional-resilience\" tabindex=\"-1\" ><div class=\"elementor-post__thumbnail\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"456\" src=\"https:\/\/www.circularinventory.eu\/admin\/wp-content\/uploads\/2025\/09\/obrazok-26-768x456.jpg\" class=\"attachment-medium size-medium wp-image-94345\" alt=\"\" srcset=\"https:\/\/www.circularinventory.eu\/admin\/wp-content\/uploads\/2025\/09\/obrazok-26-768x456.jpg 768w, https:\/\/www.circularinventory.eu\/admin\/wp-content\/uploads\/2025\/09\/obrazok-26-1170x694.jpg 1170w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/div><\/a>\n\t\t\t\t<div class=\"elementor-post__text\">\n\t\t\t\t<h3 class=\"elementor-post__title\">\n\t\t\t<a href=\"https:\/\/www.circularinventory.eu\/admin\/curiost-circular-economy-as-a-development-opportunity-for-local-and-regional-resilience\" >\n\t\t\t\tCURIOST \u2013 Circular Economy as 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href=\"https:\/\/www.circularinventory.eu\/admin\/circular-glass-packaging-production-at-vetropack-straza-d-d\" aria-label=\"Read more about Circular Glass Packaging Production at Vetropack Stra\u017ea d.d.\" tabindex=\"-1\" >\n\t\t\tRead More \u00bb\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\t\t\t<span class=\"e-load-more-spinner\">\n\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-spinner\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M304 48c0 26.51-21.49 48-48 48s-48-21.49-48-48 21.49-48 48-48 48 21.49 48 48zm-48 368c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.49-48-48-48zm208-208c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.49-48-48-48zM96 256c0-26.51-21.49-48-48-48S0 229.49 0 256s21.49 48 48 48 48-21.49 48-48zm12.922 99.078c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48c0-26.509-21.491-48-48-48zm294.156 0c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48c0-26.509-21.49-48-48-48zM108.922 60.922c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.491-48-48-48z\"><\/path><\/svg>\t\t\t<\/span>\n\t\t\n\t\t\t\t<div class=\"e-load-more-anchor\" data-page=\"1\" data-max-page=\"5\" data-next-page=\"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/posts\/94350\/page\/2\"><\/div>\n\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t<a class=\"elementor-button elementor-size-sm\" role=\"button\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Load More<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t<div class=\"e-load-more-message\"><\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>PolimerPro cut solvent emissions by 40% and oil waste by 50% with eco-solvent FS90i and an oil-free distillation system.<\/p>\n","protected":false},"author":1,"featured_media":94351,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[240,74,70],"tags":[244,241,243,242],"class_list":["post-94350","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-poland","category-reduce","category-reuse","tag-eco-solvent","tag-flexographic-printing","tag-oil-free-distillation","tag-solvent-recovery"],"_links":{"self":[{"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/posts\/94350","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/comments?post=94350"}],"version-history":[{"count":7,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/posts\/94350\/revisions"}],"predecessor-version":[{"id":95670,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/posts\/94350\/revisions\/95670"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/media\/94351"}],"wp:attachment":[{"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/media?parent=94350"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/categories?post=94350"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/tags?post=94350"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}