{"id":94362,"date":"2025-09-07T21:39:56","date_gmt":"2025-09-07T21:39:56","guid":{"rendered":"https:\/\/www.circularinventory.eu\/admin\/?p=94362"},"modified":"2025-11-02T19:53:01","modified_gmt":"2025-11-02T19:53:01","slug":"just-in-time-strategy-for-bus-production","status":"publish","type":"post","link":"https:\/\/www.circularinventory.eu\/admin\/just-in-time-strategy-for-bus-production","title":{"rendered":"Just-in-time strategy for bus production"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"94362\" class=\"elementor elementor-94362\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8b190a1 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"8b190a1\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-835f8d8 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"835f8d8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0203498 cea-align-left elementor-widget elementor-widget-ceasectiontitle\" data-id=\"0203498\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"ceasectiontitle.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"section-title-wrapper\"><div class=\"title-wrap\"><h2 class=\"section-title none\" data-animation=\"none\">Just-in-time strategy for bus production<\/h2><\/div><!-- .title-wrap --><div class=\"section-description\"><\/div><!-- .section-description --><\/div><!-- .section-title-wrapper -->\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c55245b elementor-widget elementor-widget-heading\" data-id=\"c55245b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Summary:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8b27b9d elementor-widget elementor-widget-text-editor\" data-id=\"8b27b9d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Solaris optimized component deliveries to match production needs, reducing metal, plastic, and chemical waste through Just-in-Time purchasing.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-6645f66 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"6645f66\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-09dc64f e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"09dc64f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-75ec378 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"75ec378\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-f523ac9 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"f523ac9\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9716c22 elementor-widget elementor-widget-heading\" data-id=\"9716c22\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Main description:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f4f64f8 elementor-widget elementor-widget-text-editor\" data-id=\"f4f64f8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Solaris Bus &amp; Coach<\/strong> is a large Polish manufacturer with over 2,700 employees, founded in 1996. It is a leading European producer of electric buses and other low-emission public transport vehicles. It operates as a branch of the Spanish rolling stock company CAF and accounts for around 18% of the electric bus market in Europe.<\/p><p>The company produces buses and trolleybuses in a complex assembly line process that involves welding, painting, final assembly, and testing. It uses a wide range of materials including metals (steel, aluminum), plastics (interior panels, fittings), and chemicals (paints, lubricants, adhesives).<\/p><p>Increased model variability and a growing focus on electric mobility led to more customized orders and complex supply chains. Solaris identified that storing excess components, particularly specialized ones, led to a higher risk of material damage, obsolescence, and waste\u2014especially in metal parts, plastic modules, and hazardous materials with limited shelf life.<\/p><p>To address these challenges, Solaris and applied lean management tools to improve production efficiency and quality. As part of this approach, they enhanced their purchasing and supply strategy by aligning it with Just-in-Time (JIT) principles. The new system ensures components are delivered in the right quantity, at the right time, and directly to the assembly lines. This reduces inventory levels, shortens production cycles, and minimizes the generation of waste materials. The JIT strategy particularly helped prevent surplus metals, outdated plastic parts, and expired chemicals from turning into waste, supporting Solaris&#8217; broader goals in quality improvement and environmental performance.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4f4d2c3 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"4f4d2c3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-3357168 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"3357168\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-401ccbb elementor-widget elementor-widget-heading\" data-id=\"401ccbb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Resources needed:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4be55ac elementor-widget elementor-widget-text-editor\" data-id=\"4be55ac\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li aria-level=\"1\">Digital supply chain management systems: Integration of ERP and MES systems to enable real-time tracking of inventory, production schedules, and supplier deliveries.<\/li><li aria-level=\"1\">Logistics infrastructure: Efficient internal transport systems and warehouse optimization (e.g., just-in-sequence delivery zones near assembly lines).<\/li><li aria-level=\"1\">Data analytics tools: Forecasting tools to match component orders with production needs and avoid overstocking or shortages.<\/li><li aria-level=\"1\">Investment in IT infrastructure: Upgrades or customization of procurement and production software.<\/li><li aria-level=\"1\">Consultancy services: External expert support to analyze processes, identify inefficiencies, and support JIT implementation.<\/li><li aria-level=\"1\">Training and change management: Budget for staff training, workshops, and continuous improvement activities.<\/li><li aria-level=\"1\">Cross-functional teams: Collaboration between procurement, logistics, production planning, and quality assurance departments.<\/li><li aria-level=\"1\">Skilled personnel: Staff trained in lean manufacturing, supply chain coordination, and risk mitigation.<\/li><li aria-level=\"1\">Supplier engagement: Strong relationships with reliable, flexible suppliers capable of meeting tight delivery windows and adapting to changing production needs.<\/li><li aria-level=\"1\">Management support: Leadership commitment to continuous improvement and sustainable production goals.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d364c24 e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"d364c24\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-39870c0 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"39870c0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4721b34 elementor-widget elementor-widget-heading\" data-id=\"4721b34\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Environmental benefits:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0730769 elementor-widget elementor-widget-text-editor\" data-id=\"0730769\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li aria-level=\"1\">Reduction in metal waste: better alignment of metal part deliveries with production schedules minimized surplus and obsolete components. This resulted in avoidance of several tonnes of steel and aluminum scrap annually due to reduced overstock and damaged or outdated parts.<\/li><li aria-level=\"1\">Reduced plastic waste: customized interior parts (panels, covers, fittings) are delivered just before installation, limiting the volume of unused or damaged items.<\/li><li aria-level=\"1\">Decrease in hazardous and chemical waste: Paints, adhesives, and solvents are ordered in quantities matched to short-term production, minimizing expiry and disposal. This results in reduction of expired chemical stock, contributing to safer storage and fewer environmental risks.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0a5990d e-flex e-con-boxed text-reveal-no e-con e-parent\" data-id=\"0a5990d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-46a6cd0 e-con-full e-flex text-reveal-no e-con e-child\" data-id=\"46a6cd0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6a5b577 elementor-widget elementor-widget-heading\" data-id=\"6a5b577\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Economic benefits:<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a7d9bed elementor-widget elementor-widget-text-editor\" data-id=\"a7d9bed\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li aria-level=\"1\">Reduced assembly faults in the pilot area of production by 25 percent<\/li><li aria-level=\"1\">Reduced occurrence of errors in final inspection by 28 percent<\/li><li aria-level=\"1\">Lower landfill disposal costs<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3d49007 e-con-full e-flex text-reveal-no e-con e-parent\" data-id=\"3d49007\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5d0f969 elementor-widget__width-initial elementor-widget elementor-widget-heading\" data-id=\"5d0f969\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Related content you may also find interesting<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e0ab91a elementor-grid-3 elementor-grid-tablet-2 elementor-grid-mobile-1 elementor-posts--thumbnail-top elementor-card-shadow-yes elementor-posts__hover-gradient load-more-align-center elementor-widget elementor-widget-posts\" data-id=\"e0ab91a\" data-element_type=\"widget\" data-e-type=\"widget\" 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href=\"https:\/\/www.circularinventory.eu\/admin\/circular-glass-packaging-production-at-vetropack-straza-d-d\" aria-label=\"Read more about Circular Glass Packaging Production at Vetropack Stra\u017ea d.d.\" tabindex=\"-1\" >\n\t\t\tRead More \u00bb\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\t\t\t<span class=\"e-load-more-spinner\">\n\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-spinner\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M304 48c0 26.51-21.49 48-48 48s-48-21.49-48-48 21.49-48 48-48 48 21.49 48 48zm-48 368c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.49-48-48-48zm208-208c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.49-48-48-48zM96 256c0-26.51-21.49-48-48-48S0 229.49 0 256s21.49 48 48 48 48-21.49 48-48zm12.922 99.078c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48c0-26.509-21.491-48-48-48zm294.156 0c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48c0-26.509-21.49-48-48-48zM108.922 60.922c-26.51 0-48 21.49-48 48s21.49 48 48 48 48-21.49 48-48-21.491-48-48-48z\"><\/path><\/svg>\t\t\t<\/span>\n\t\t\n\t\t\t\t<div class=\"e-load-more-anchor\" data-page=\"1\" data-max-page=\"5\" data-next-page=\"https:\/\/www.circularinventory.eu\/admin\/wp-json\/wp\/v2\/posts\/94362\/page\/2\"><\/div>\n\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t<a class=\"elementor-button elementor-size-sm\" role=\"button\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Load More<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t<div class=\"e-load-more-message\"><\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Solaris optimized component deliveries to match production needs, reducing metal, plastic, and chemical waste through Just-in-Time 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